The new generation of "super vortex cylinder"

◆ The company's latest development in 2021 is the O-type high-temperature water flow cylinder, which integrates high-tech and water flow dynamics. The so-called "vortex" is the company's newly developed super nozzle structure, which allows the sprayed water to converge into a vortex shape, with stronger spraying and suction forces, allowing the dye to completely and evenly blend on each fiber of the fabric, making the fabric leveling effect more saturated.

◆ Specially designed to solve high density plain weave, thick fabric, and various fiber blended knitted fabrics that are prone to creases, such as knitted, woven, home textiles, car wash interior fabrics, all cotton, taped cotton interwoven fabrics, etc. It can produce knitted fabric weighing 80-680 grams without the need for nozzle replacement.

◆ This is a dyeing equipment that can replace the gas-liquid cylinder type. We have made great efforts in energy conservation, with a bath ratio of 1:4-5. Under the condition of direct full load, the average weight of 1 ton of fabric is less than 40 cubic meters of water, the average weight of steam is less than 2 tons, and the electricity cost is less than 300 yuan. The oversized fabric slot (1.4 meter diameter) has a capacity of 350KG/tube, but it can easily dye 400 kilograms/tube of needle woven fabric.

major function

◆ Design of tension free square tube fabric guiding system and rapid dispersion technology in bends

◆ Built in water-saving device design, ensuring that the next cylinder can save less water by one cubic meter

◆ Super vortex adjustable nozzle, ensuring uniform saturation of fabric coloring

◆ Super adjustable fabric groove design, ensuring super large load capacity and versatile use of thick and thin fabrics

◆ Design of a manual filter for easy cleaning before the water pump, ensuring the service life of the water pump and reducing maintenance

◆ Patented vertical automatic cleaning wool filter design behind the pump, ensuring that the nozzle is not clogged and reducing maintenance

◆ Super cloth slot anti foaming design, ensuring that it is not easy to reverse warehouse and collect firewood during foaming

◆ Automatic rotary material barrel, ensuring uniform opening and shorter feeding time

◆ Super large capacity shower design ensures that the cleaning and dyeing cylinder is clean without dead corners

◆ Super cold and hot radiator design ensures stable heating and cooling stability

◆ Optional high-end SETES, Schneider, Siemens, Danfoss, JUMO

◆ Weidmuller, VALCO G. Clark and other imported electronic components and spare parts.

1 Super tension free fabric guide system

◆ The cause of creases is due to the high tension of the cloth, the long length of the cloth, the heavy weight of the wet cloth, the unreasonable design of the guide tube and cloth placement, and the uneven operation of the wood pressing machine and temperature control, which can easily cause dead creases.

◆ The Gaoxun dyeing cylinder adopts a tension free square tube fabric lifting system, which uses a vortex type suction machine. The fabric lifting wheel is only a supporting point, and the curve can disperse the fabric shape while also removing tension.

◆ Ensure that the fabric does not generate tension and tension during driving.

2 Super head saving water tank device

The heads on both sides of the dyeing tank are designed with water saving tanks, which can save about 1 cubic meter of water for each lower tank, thus ensuring a low bath ratio of the dyeing tank.

3 Super vortex nozzle system

◆ Independently developed vortex nozzle system with large flow rate and high head, converging into vortex type, forming super strong suction and impact force. When selecting fabric, the pressure of the super strong rated water pump can be adjusted by frequency conversion, allowing the fabric to fully stretch and even dye. The fabric is once again stretched out through the curved guide tube, which can achieve color saturation and relieve creases.

4 super automatic adjustable cloth slots

◆ Independently developed automatic adjustable and movable cloth trough, which can reach a super large load capacity of 400KG/tube. The practice in factory production has proven that it is not easy to encounter the phenomenon of firewood pressing bottom and reverse storage, and can be adjusted to ensure that customers can adjust when making less than the load capacity or thin cloth. Ensure smooth operation of the machine.

5 Super water pump hair blocking device

◆ The dye tank water pump is designed with a hair blocking device, mainly to block large pieces of debris such as fabric pieces, car edges, and fabric flying that may fall off the fabric.

◆ If there is no hair guard, it will cause blockage in the gaps of the water pump impeller or the accumulation of more debris and dye mixture, disrupt the normal operation of the water pump, and reduce nozzle pressure and water flow. Increase the cost of maintenance and repair, and reduce the service life of the water pump.

6 Super fully automatic wool crushing device

The dyeing tank is designed with a fully automatic hair crusher device, which is currently the best and most stable hair crusher on the market. It automatically rotates the hair crusher every minute and automatically opens and eliminates the hair when each tank of water is discharged. Reducing nozzle blockage leads to uneven dyeing, reducing nozzle pressure, and ensuring the problem of sticking to lint for dust-free or high-end fabrics required by the market, resulting in cleaner and more thorough hair washing.

7 Super slot anti foaming device

◆ The reason for blistering is that some additives are produced after high temperature, so it is easy for the foam to rise continuously from the bottom of the cylinder, resulting in unsmooth handling and sinking, jacking up the cloth, overloading is easy to cause reverse storage and firewood gathering, which will cause trouble to the workers, and dyeing may lead to printing and bottoming.

◆ The dyeing vat fabric slot is designed with an anti foaming device, which provides a rising pore plate for foaming and reduces the adverse problems caused by foaming during dyeing.

8 Super fully automatic rotary bucket

◆ The unique design of the dye vat material barrel, with continuous circular rolling on both sides, can quickly and evenly rotate the powder or tax agent, and quickly feed the material into the vat.

◆ Equipped with automatic temperature control system, timed automatic feeding system, dye reflux system, and other recyclable systems.