Mechanical characteristics

◆ According to the characteristics of the dyed fabric, the following three modes of dyeing can be provided: 1. Airflow atomization dyeing mode 2. Gas-liquid split flow dyeing mode 3. Overflow dyeing mode

◆ Effectively replace mainstream equipment such as airflow atomized fabric dyeing machines and overflow O-shaped dyeing machines in the current dyeing and finishing industry, and can also replace some downstream L-shaped large bath ratio dyeing equipment that must use traditional large bath ratio dyeing equipment to ensure physical indicators and dyeing quality, such as silk and other fabrics

◆ Ultra low tension fabric running system:

◆ Multiple patented designs for ultra-low tension fabric operation systems, including airflow and dye nozzle systems, as well as fabric lifting systems built into the dyeing cylinder

◆ Shorter fabric travel and better energy-saving effect

◆ The fabric runs faster and the dyeing quality is significantly improved

Ultra wide load range storage system

◆ Multiple patented designs for ultra wide load capacity storage systems, including a circular main cylinder body equipped with D R. The S-shaped mirror polished super large capacity cloth storage tank meets the load capacity. PTFE plates are laid at the bottom of the cloth tank, and the fabric moves smoothly and orderly from top to bottom, reducing folding creases and fabric tension

◆ An independently controlled omnidirectional swing system that can adjust the swing amplitude and angle at will

◆ GFALA achieves a globally leading single tube load range of 150-330KG (rated load is calculated using 100% pure cotton knitted fabric with a fabric weight of ≥ 250 g/㎡ (fabric width of 1.8m) as the capacity)

Power and circulation system of ultra-low bath ratio dye solution

◆ Overflow dyeing mode: Bath ratio: 1:3.5 Water consumption: 42-49/ton of water/ton of cotton cloth Gas consumption: ＜ 2.92 tons of steam/ton of cotton cloth Electricity consumption: ＜ 137KW H/ton cotton cloth

◆ Air flow atomization dyeing mode: Bath ratio: 1:3 Water consumption: 36-45/ton water/ton cotton cloth Gas consumption: ＜ 2.5 tons steam/ton cotton cloth Power consumption: ＜ 250/325KW H/ton cotton cloth

◆ Gas-liquid split flow dyeing mode: Bath ratio: 1:3.25 Water consumption: 39-47/ton water/ton cotton cloth Gas consumption: ＜ 2.7 tons steam/ton cotton cloth Electricity consumption: ＜ 297/380KW H/ton cotton cloth

Ultra wide applicable cloth weight range full mode nozzle system

◆ Multiple patented design full mode nozzle systems can easily and quickly independently control parameters based on the characteristics of the fabric to be dyed

◆ It has improved the level dyeing performance and color yield of dyeing

◆ Reduce dyeing time

◆ It can prevent uneven dyeing caused by fabric wrinkles and fully pull the fabric forward

◆ The airflow of the fan blows open the fabric, causing creases during operation. The position can be continuously changed to avoid dying marks

◆ The nozzle adopts a unique design to reduce friction between the fabric and the nozzle, further reducing the probability of fuzzing

1Efficient, energy-saving, ultra-low bath ratio full mode dyeing machine GFALA series can dye various types of fabrics, suitable for dyeing various plain lines, stretchers, sweaters, towels, flat machine collars, warp knitted swimwear fabrics, Roman fabrics, etc

2Ultra low power consumption: saving 35% -48% water consumption compared to traditional airflow atomization dyeing machines: saving 40% -60% steam consumption compared to traditional overflow atomization dyeing machines: saving 40% -60% compared to traditional overflow atomization dyeing machines

3Omnidirectional bidirectional swinging system (optional) The circular main cylinder body is equipped with D R. S-shaped mirror polished super large capacity cloth storage tank, with Teflon pipes laid at the bottom front end and Teflon plates laid at the back end. The maximum load capacity of GFALA-300 can reach 330KG/pipe. The rated load capacity is calculated based on 100% synthetic fiber knitted fabric, with a fabric weight of ≥ 250 g/㎡ (fabric width of 1.8m) as the capacity

4The built-in fabric lifting wheel has a short lifting stroke, greatly reducing tension

◆ Patent designed automatic cleaning and filtration system in front of the pump (automatic wool crushing)

Structural design of three major dyeing modes

◆ Can achieve independent airflow dyeing

◆ Can achieve independent overflow dyeing

◆ Can achieve gas-liquid mixed dyeing

◆ Dyeing cotton with a bath ratio of 1:4 and polyester with a bath ratio of 1:3

Five major characteristics

◆ The built-in cloth lifting wheel design with ultra-low tension and combined with the fan to form various modes of ultra-low tension fabric operation, effectively reducing the damage caused by mechanical external forces on the fabric, greatly reducing scratches, warp and weft yarn deformation, splitting, wrinkles, scratches, and so on

◆ Equipped with three sets of nozzles, it can achieve six combinations, with automatic computer adjustment. It can be adjusted according to various raw materials, weight, color requirements, and different requirements of the dyeing process, creating greater flexibility and adaptability for production process planning

◆ The design of super large cylinder and super large groove can effectively increase single cylinder production capacity, improve production efficiency, and reduce energy consumption per unit production

◆ During the fabric dyeing process, the machine flow is short, the dyeing exchange efficiency is high, and the fabric running path is not constrained or restricted by narrow pipelines. Especially useful for smooth fabric movement, unfolding and stacking, and reducing scratches

◆ The design of the built-in cloth lifting wheel and nozzle enables the exchange of dye solution and fabric, the leveling of the dyeing area and fabric stacking, and the fixation area within the dyeing cylinder. The temperature and pressure are completely consistent, and the detection and control of temperature rise and fall are more accurate and precise. Make the fabric dyed more evenly and the washing fastness easier to control. Greatly reducing a series of dyeing quality issues such as color patterns, edge differences, and vertical stripe patterns

Comparison of energy-saving and consumption reduction between GFALA ultra-low bath ratio full mode dyeing machine and traditional models

◆ Power consumption: ≤ 202 kWh/ton of cloth, saving more than 30% compared to traditional airflow atomization dyeing machines

◆ Water consumption: ≤ 45 tons/ton of cotton fabric, saving over 68% compared to traditional overflow dyeing machines

◆ Steam consumption: ≤ 2.7 tons/ton of cotton cloth, saving over 40% compared to traditional overflow dyeing machines

◆ Efficiency: Within 8 hours/OWF8%, from pre-treatment oxygen bleaching to post-treatment, increasing production capacity by more than 25% compared to traditional overflow dyeing machines